In the context of industrial flooring in the UK, floor preparation is critically important for several key reasons:

1. Ensures Proper Adhesion of Coatings/Toppings

• Industrial floors often require epoxy coatings, polyurethane screeds, or resin toppings for durability and chemical resistance.

• Poor preparation (e.g., dust, grease, or weak substrate) leads to delamination, bubbling, or peeling, reducing floor lifespan.

2. Improves Durability & Load-Bearing Capacity

• Industrial floors endure heavy machinery, forklifts, and high foot traffic.

• Proper preparation (e.g., shot blasting, grinding, or diamond grinding) removes weak concrete layers, ensuring a solid base.

• Prevents cracking, spalling, and premature wear.

3. Enhances Safety & Compliance

• UK regulations (e.g., Health and Safety at Work Act 1974, Workplace (Health, Safety and Welfare) Regulations 1992) require floors to be slip-resistant and even.

• Proper levelling and profiling eliminate trip hazards and improve grip for anti-slip coatings.

4. Prevents Moisture & Contaminant Issues

• Moisture in concrete can cause adhesive failure or blisters in coatings.

• Contaminants (oil, grease, old adhesives) must be removed to avoid bonding issues.

• Moisture testing (RH probes, calcium chloride tests) is often required before installation.

5. Maximises ROI & Reduces Maintenance Costs

• A poorly prepared floor leads to early repairs, increasing downtime and costs.

• Proper preparation extends the floor’s service life, reducing long-term expenses.

Common UK Floor Prep Methods:

• Mechanical Scarifying/Grinding – Removes laitance and weak layers.

• Shot Blasting – Creates a profile for better coating adhesion.

• Chemical Etching – For light preparation (less common in heavy-duty settings).

• Repairing Cracks & Levelling – Using epoxy mortars or self-levelling compounds.

Conclusion

In the UK’s industrial sector, skipping proper floor preparation risks costly failures, safety hazards, and non-compliance. Investing in thorough prep ensures a long-lasting, high-performance floor that meets operational demands.

Why Choose Resin Floor Solutions?

1. Free Site Surveys & Expert Advice

   • We provide complimentary site surveys and technical guidance.

   • Optional demonstrations and test areas available upon request.

2. Unrivalled Industry Experience

   • Decades of expertise in resin flooring, dating back to the early days of resin technology.

   • Deep knowledge ensures the perfect flooring solution for your needs.

3. Exceptional Customer Care & Competitive Pricing

   • Professional, prompt, and friendly service from our courteous team.

   • Fair, transparent pricing with no hidden costs.