Self-Levelling Floors

Self-levelling floors are a type of flooring compound that is applied as a liquid or semi-liquid material and then spreads out evenly to create a smooth, flat surface. These products are commonly used to correct uneven or damaged subfloors before installing final floor coverings (such as epoxy, resin, or polished concrete) or to provide a durable, seamless surface on their own.

Key Features of Self-Levelling Floors in Industrial Settings:

1. Automatic Levelling:

   • The material flows easily and settles into a flat, level surface without requiring extensive manual smoothing.

   • Ideal for correcting minor slopes, cracks, or imperfections in concrete floors.

2. Fast Application & Drying:

   • Typically sets quickly (often within a few hours), reducing downtime in industrial facilities.

   • Some products allow light foot traffic within 4–6 hours and full load-bearing capacity within 24 hours.

3. High Durability:

   • Designed to withstand heavy machinery, forklift traffic, and industrial wear and tear.

   • Often reinforced with additives (e.g., fibres, polymers) for extra strength.

4. Compatibility:

   • Can be used over concrete, screed, or existing flooring (after proper preparation).

   • Acts as a primer for subsequent coatings (e.g., epoxy, polyurethane).

5. Types of Self-Levelling Compounds:

   • Cementitious: Commonly used for thicker applications (2–50mm).

   • Polymer-modified: Enhanced flexibility and adhesion for high-stress areas.

   • Anhydrite (calcium sulphate-based): Faster drying but less moisture-resistant.

Common Industrial Applications in the UK:

• Warehouses & Factories: Creating smooth, level floors for racking systems and automated machinery.

• Food & Pharmaceutical Facilities: Hygienic, seamless surfaces that meet UK safety standards (e.g., HACCP, BRC).

• Retail & Logistics: Preparing floors for polished concrete or resin coatings.

• Garages & Workshops: Resisting oil, chemicals, and heavy loads.

Installation Process:

1. Surface Preparation: Cleaning, grinding, or shot-blasting to ensure adhesion.

2. Priming: Applying a bonding agent to prevent air bubbles and delamination.

3. Mixing & Pouring: The compound is mixed with water/polymer and poured onto the floor.

4. Spreading: A spiked roller helps eliminate air pockets and ensures even distribution.

UK Standards & Considerations:

• BS 8204-7: Covers screeds, including self-levelling materials.

• Moisture Testing: Essential to avoid failures (e.g., using a hygrometer or calcium chloride test).

• SLU Thickness: Varies based on substrate condition and intended use.

Self-levelling floors are a cost-effective solution for industrial settings in the UK, ensuring safety, compliance, and longevity for high-traffic environments.

Please contact us on 01952 794311 for a no-obligation free site survey or quotation.

Why Choose Resin Floor Solutions?

1. Free Site Surveys & Expert Advice

   • We provide complimentary site surveys and technical guidance.

   • Optional demonstrations and test areas available upon request.

2. Unrivalled Industry Experience

   • Decades of expertise in resin flooring, dating back to the early days of resin technology.

   • Deep knowledge ensures the perfect flooring solution for your needs.

3. Exceptional Customer Care & Competitive Pricing

   • Professional, prompt, and friendly service from our courteous team.

   • Fair, transparent pricing with no hidden costs.